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One-Stop Turnkey PCBA Assembly Service SMT THT & Box Build Manufacturing

One-Stop Turnkey PCBA Assembly Service SMT THT & Box Build Manufacturing

We provide One-stop Turnkey PCB Assembly Services, transforming your circuit board designs into fully functional finished electronic products. As an Electronics Manufacturing Service (EMS) provider with 20 years of industry experience, we integrate end-to-end capabilities including PCB fabrication, component procurement, SMT assembly, THT insertion, testing verification, and complete system assembly (box build).

 

Our production facility is equipped with fully automated SMT production lines, 10-zone nitrogen reflow ovens, wave soldering systems, 3D SPI/AOI inspection systems, and functional test stations. We strictly adhere to IPC-A-610 Class 2/3 standards and ISO 9001:2015/IATF 16949 quality management systems, ensuring consistent quality from rapid prototyping to mass production.

Core Service Capabilities

▶ 1. High-Speed Precision SMT Mounting

  • High-Precision Equipment: Panasonic high-speed series mounters with ±25μm accuracy, supporting micro-components as small as 01005 (0.4×0.2mm).
  • Smart Material Management: Fully automatic feeder system with real-time monitoring and error-proofing, reducing changeover time by 40%.
  • Advanced Soldering Process: 10-zone nitrogen reflow soldering (O2 <1000ppm) ensures lead-free soldering reliability.
  • First Article Inspection: Automatic Optical Comparison (AOD) reduces confirmation time by 80% compared to manual inspection.

▶ 2. Comprehensive Quality Control System

  • Quadruple Process Inspection: SPI → Post-Mounting AOI → Post-Reflow AOI → Functional Testing (FCT).
  • Real-time Process Monitoring: SPC monitors key parameters (temp, pressure, speed) with early warnings.
  • Traceability Management: Complete chain from PCB batch to components, supporting MES data recording.
  • Environmental Reliability Testing: Temp/humidity chambers, vibration tables, and drop testers simulate real usage.

▶ 3. Flexible Supply Chain & Material Management

  • Global Sourcing: 100+ authorized agents (TI, ST, Murata); BOM coverage >98%.
  • Smart Material Hosting: Customer-exclusive warehouses with FIFO and visual inventory management.
  • Shortage Risk Warning: Early warning of long lead times and EOL risks with alternative suggestions.
  • Localized Buffer Stock: Warehouses in China, Europe, and North America for rapid response.

▶ 4. Testing Verification & Design Optimization

  • Customized Test Solutions: Integrated ICT bed of nails, flying probe, FCT, and burning tests.
  • DFM/DFT Analysis: Free analysis to reduce manufacturing costs from design defects.
  • Failure Analysis Lab: X-Ray, electron microscopes, thermal imagers for quick fault identification.
  • Firmware Burning: Supports Online Programming (ISP) and auto-burning (100k units/day).

▶ 5. Diverse Assembly & Packaging

  • Multi-Process Integration: SMT+THT mixed assembly, selective wave, manual, and press-fit soldering.
  • Box Build Assembly: Complete assembly including enclosure, wiring, software, and aging tests.
  • ESD & Cleanliness: Class 10,000 cleanroom, ANSI/ESD S20.20 compliant, conformal coating available.
  • Custom Packaging: Anti-static, moisture-proof, shock-proof designs meeting international standards.

Manufacturing Facilities

Electronics Manufacturing Service PCBA

Automated SMT Assembly Line

High precision PCB assembly board with 01005 SMT components IATF 16949 certified

Precision PCBA (01005 Components)

Technical Specifications & Capabilities

Manufacturing Capability Specifications

SMT Mounting Min: 01005 (0.4×0.2mm) | Max: 150×150mm | Accuracy: ±25μm | Speed: 85,000 CPH
PCB Size Min: 50×50mm | Max: 510×460mm | Thick: 0.4-4.0mm | Auto-loading supported
Soldering Process 10-Zone Nitrogen Reflow (O2 < 1000ppm) | Selective/Wave Soldering | BGA Rework
Stencil Specs Max 29"×29" | Accuracy ±15μm | Thickness 0.1-0.2mm | Laser Cut + Electropolishing

Detection & Testing Capabilities

Solder Paste (SPI) 3D SPI System | Measures Thickness, Area, Volume | Accuracy ±3μm
AOI Inspection 3D AOI System | Checks Missing/Wrong, Polarity, Defects | Speed 0.1s/component
X-Ray Detection High-Res X-Ray | For BGA, QFN bottom solder joints | Min defect detection 10μm
In-Circuit Test (ICT) Flying Probe / Bed of Nails | Short/Open, Component Value | Coverage >95%
Functional Test (FCT) Custom Fixtures | Voltage, Current, Frequency, Comms | Supports Automated Scripts
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If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

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One stop turnkey box build assembly service including enclosure and functional testing
One-Stop Turnkey PCBA Assembly Service SMT THT & Box Build Manufacturing

We provide One-stop Turnkey PCB Assembly Services, transforming your circuit board designs into fully functional finished electronic products. As an Electronics Manufacturing Service (EMS) provider with 20 years of industry experience, we integrate end-to-end capabilities including PCB fabrication, component procurement, SMT assembly, THT insertion, testing verification, and complete system assembly (box build).   Our production facility is equipped with fully automated SMT production lines, 10-zone nitrogen reflow ovens, wave soldering systems, 3D SPI/AOI inspection systems, and functional test stations. We strictly adhere to IPC-A-610 Class 2/3 standards and ISO 9001:2015/IATF 16949 quality management systems, ensuring consistent quality from rapid prototyping to mass production.

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If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.
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