We provide One-stop Turnkey PCB Assembly Services, transforming your circuit board designs into fully functional finished electronic products. As an Electronics Manufacturing Service (EMS) provider with 20 years of industry experience, we integrate end-to-end capabilities including PCB fabrication, component procurement, SMT assembly, THT insertion, testing verification, and complete system assembly (box build).
Our production facility is equipped with fully automated SMT production lines, 10-zone nitrogen reflow ovens, wave soldering systems, 3D SPI/AOI inspection systems, and functional test stations. We strictly adhere to IPC-A-610 Class 2/3 standards and ISO 9001:2015/IATF 16949 quality management systems, ensuring consistent quality from rapid prototyping to mass production.
Automated SMT Assembly Line
Precision PCBA (01005 Components)
| SMT Mounting | Min: 01005 (0.4×0.2mm) | Max: 150×150mm | Accuracy: ±25μm | Speed: 85,000 CPH |
| PCB Size | Min: 50×50mm | Max: 510×460mm | Thick: 0.4-4.0mm | Auto-loading supported |
| Soldering Process | 10-Zone Nitrogen Reflow (O2 < 1000ppm) | Selective/Wave Soldering | BGA Rework |
| Stencil Specs | Max 29"×29" | Accuracy ±15μm | Thickness 0.1-0.2mm | Laser Cut + Electropolishing |
| Solder Paste (SPI) | 3D SPI System | Measures Thickness, Area, Volume | Accuracy ±3μm |
| AOI Inspection | 3D AOI System | Checks Missing/Wrong, Polarity, Defects | Speed 0.1s/component |
| X-Ray Detection | High-Res X-Ray | For BGA, QFN bottom solder joints | Min defect detection 10μm |
| In-Circuit Test (ICT) | Flying Probe / Bed of Nails | Short/Open, Component Value | Coverage >95% |
| Functional Test (FCT) | Custom Fixtures | Voltage, Current, Frequency, Comms | Supports Automated Scripts |
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