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Intelligent Silent BLDC Fan Motor Driver PCBA with Stepless Speed Control

Intelligent Silent BLDC Fan Motor Driver PCBA with Stepless Speed Control

As the system's command center, this Smart Wi-Fi Fan PCBA (Expandable via UART / I2C) is responsible for precisely interpreting user commands, coordinating component operations, and driving the motor to execute everything from stable airflow delivery to complex intelligent sensing functions.

 

Unlike traditional simple switches or mechanical speed control schemes, our control board is built upon high-performance microcontrollers or dedicated control chips. Utilizing advanced electronic regulation technology (such as PWM pulse width modulation), it achieves smooth, stepless motor speed control. Furthermore, it seamlessly integrates temperature and human presence sensors, transforming the fan from a passive tool into a modern home appliance that actively adapts to its environment and interacts intelligently with users.

 

Ultimately, this control board is the decisive factor in ensuring your fan product achieves top-tier competitiveness regarding user experience, energy efficiency, and operational reliability.

Core Features & Advantages

▶ Precision Motor Drive & Control

  • High-Precision Closed-Loop: Stabilizes motor speed variations within ±2.5%, ensuring consistent airflow.
  • Intelligent Soft Start: Programmable ramping suppresses surges, reducing startup noise and wear.
  • Powerful Compatibility: Supports BLDC (Hall) and AC motors. Drives up to 4.2A (12V-48V).

▶ Smart Modes & Environmental Adaptation

  • Diverse Airflow Profiles: Built-in "Natural Wind" (simulated breeze) and "Sleep Wind" algorithms.
  • Auto-Sensing: Interfaces for Temp & PIR sensors allow "Auto-Off" and dynamic speed adjustment.
  • Smart Memory: Cumulative timer (0.5-15h) and power-off memory restore settings upon restart.

▶ Total Safety & Reliability

  • Hardware Protection: Integrated OCP, Thermal Shutdown, and Lock-Rotor detection prevent burnout.
  • Robust Design: Industrial-grade EMC optimization handles grid fluctuations effortlessly.

▶ Flexible Integration & IoT Ready

  • All-in-One Control: Single-chip solution manages Speed, Oscillation, Light, and UI.
  • Smart Connectivity: UART/I2C interfaces for Wi-Fi/Bluetooth modules (App control & OTA).

Product Detail Images

High-performance circulation Custom Fan Controller PCBA featuring PWM stepless speed regulation
Microcontroller chip enables silent soft-start and precision closed-loop motor control

Technical Specifications

Core Control Unit

Main Controller High-performance Microcontroller or Dedicated Fan Control IC
Programming Interface Dedicated serial port for parameter programming & speed curve configuration

Electrical Characteristics

Input Voltage AC 100-240V, 50/60Hz
Motor Output BLDC (Hall Sensor Input Supported) / AC Motors
Speed Regulation PWM Stepless Regulation
Max Drive Current Typical 1A - 4.2A (Model Dependent)

Functional Parameters

Speed Control 3-Speed Fixed or Stepless Control
Wind Modes Normal Wind, Natural Wind, Sleep Wind
Timer Range 0.5 - 15 Hours (Multi-step or Cumulative)
Control Methods IR Remote, Touch Panel (App Control Expandable)
Other Functions Oscillation (Swing), LED Light Control, Power-off Memory, Buzzer

Physical & Environmental

PCB Technology FR-4 Flame Retardant (Optional Conformal Coating)
Operating Temp -10℃ ~ +70℃
Protection Functions Over-Current, Lock-Rotor, Over-Temperature Protection

Main Application Areas

Household Appliances

  • Air circulation fans and pedestal fans
  • Smart tower fans with environmental sensing
  • Ceiling fans with dimmable lighting control

Smart Home Integration

  • IoT-enabled ventilation systems
  • Voice-controlled cooling devices
  • Automated climate control solutions
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